Concrete Block Maker

What are concrete concrete block makers?

Concrete block makers are used to make concrete blocks (paver blocks, hollow blocks, solid blocks, and interlocking bricks) using sand, cement, and gravel. There are different designs and sizes.

They automate the block making process and make it faster. And allows for a lesser production time than the manual process, with better quality. The mixing is done accurately which discourages waste and ensures quality.

What are the types of concrete block makers?

There is a wide range of concrete block makers. Each one has its unique characteristics that makes it stand out from the rest and determines if it’s fit for you or not. The types include:

• Fully automatic concrete block maker.

These machines are controlled by a PLC system which has a human-machine interface. Hence, detecting and resolving faults is very easy.

All aspects of block making are controlled with simple push of different buttons.

The fully automatic models include QT4-18, QT4-15, QT4-515, QT6-15, QT8-15, and so on.

• Semi-automatic concrete block maker.

Mixing, molding, and other operations take place with some degree of human input which is higher than fully automatic machines but lower than manual machines.

The semi-automatic models include LMT4-40, LMT4-35, and LMT4-26.

• Manual concrete block maker.

The manual machines rely on human assistance to a large extent. However, they still make the block making process more effective than using hand block makers.

Other schemes for dividing concrete block makers include mobility, and power requirement.

If you’re considering the mobility, there are two major divisions:

• Stationary concrete block makers
• Egg laying concrete block makers such as QMJ4-45, QMY4-30 QCM4-30, and QMJ2-40.

The egg laying variant, are mounted on wheels and produce blocks directly to the concrete floor (hence their name).

Considering power supply requirements, there are three main divisions:

• Diesel operated concrete block makers
• Electricity operated concrete block makers
• Diesel and electricity operated concrete block makers.

Those powered by diesel alone or by diesel and electricity are ideal for remote regions who face erratic or no power supply.

How do concrete block makers work?

Every machine has a principle it applies to fulfill its role. This principle is repeated over and over again to carry out it’s work. For block makers, the principle is simple: it uses raw materials mixed in a certain ratio to mold blocks using; high vibrations to fill the moulds and remove water pores; and hydraulic pressure to compress the raw materials into the shape of the mould.

Let’s break down the production process

• Measurements

The raw materials- water, cement, and aggregates- are carefully measured to adhere to specific ratios. Unlike mortar used for general construction, mortar used to make blocks have a higher percentage of sand but lower percentage of water and gravel. This is intended to ensure that the block maintains its shape after it’s removed from the mould.

Depending on the ratio you use, different strengths are obtained. The strength you will need will be determined by the location the block is to be used in the building.

• Mixing

After you’ve measured the raw materials to adhere to a specific ratio, they are fed into the machine. The machine mixes it thoroughly until a consistent mixture is obtained.

The mixing is done by a robust motor located in the mixer.

After mixing, a little amount of water is added. Other aggregates and coloring can also be added at this stage.

• Molding

After mixing, the machine dispenses the mortar to the moulds. Molding is aided by vibrations and hydraulic pressure to ensure compaction.

• Curing

The blocks are carried to the curing section via a forklift or manual carts. To increase their strength, you can sprinkle water.on the blocks intermittently.

What are the advantages of using block makers?

Using concrete block makers has many advantages.

• Cost reduction.

Concrete block makers need few workers to make concrete blocks. Some of these machines need workers as low as only one worker. Hence, you can save money that would have been used for paying salaries.

• Economization of materials

When using the manual method, raw materials are wasted either during mixing or molding. Hence, most machines have a recycle feeding system that conserves your raw materials.

• More blocks in less time.

Most concrete block makers have high production capacity which cannot be achieved with the manual process. Hence, you are able to finish your project in time.

• Quality

By using robust vibrations and hydraulic pressure, concrete block makers produce blocks of high quality and density. The blocks also have an accurate composition of raw materials and uniform shapes and sizes.

• Fast completion of projects.

The time for a building has been drastically reduced , thanks to concrete block makers.

• Aesthetics

You can produce blocks of different shapes and sizes with a simple change of the mould.

How can I choose a quality concrete block maker?

• Read, read, read

The technical specifications of a concrete block machine must be read before you purchase it. Relying simply on its appearance and cost to make a decision can be a costly mistake.

You can make a request for the technical specifications via an email.

• Ask questions

You could check other manufacturers and find out what machine they are using.

In your discussion with other manufacturers, you could ask:

• How easy is the machine to operate?
• Does it need much maintenance?
• How responsive is the customer service desk of the company?
• Are the parts easy to get?
• Investigate the company.

You should look out for the age, workforce, certifications, factory location and size, and popularity of the company you wish to make your purchase from. A web search could greatly help in this regard.

• Look at the customer service

If the customer service is good, there’s a high probability that the company might be top notch too.

How much does a concrete block maker cost?

There’s no blanket cost for concrete block makers. Their costs depend on the specifications, size, production capacity, shipping costs, etc.

We can send you a price quotation for free via your email address.

Where can I get a quality concrete block maker?

Choosing a block maker is difficult because of the several concrete block makers manufacturers available worldwide. If you perform a simple google search for this question, you will get numerous suggestions.

Lontto is the best company to buy your machine from. They are quality, dependable, efficient, and reliable. You should make contact with our sales team to guide you beginning from your choice of machine to your purchase.

How can I maintain my concrete block maker?

Concrete block machines last longer and operate optimally with maintenance. It’s just like any other machine: it packs up if proper care is not given. These tips can help you maintain your machine and make it last longer.

• Always pay attention to deviations from normal behaviour.

A tiny fault can lead to a total breakdown. Whenever you discover any indication of abnormal behaviour- could be a funny noise- turn off the machine immediately and let a qualified professional check it out.

• Your manual is your companion

Every machine comes with an operating manual. However, it’s common to leave it in the attic accumulating dust without ever going through it.

That shouldn’t be you.

Go through the manual again and again until you’ve fully understood it. Who knows, the knowledge could come in handy one day.

If in the process of operating the machine you get confused, consult the manual immediately.

• Repairs are for only qualified, skilled, professionals.

Your machine is delicate: treat it as such. Hence, only allow qualified professionals to do repairs or servicing.

• Always oil moving parts before using the machine
• Check the oil level before use
• Do not allow debris from previous usage to remain on the machine. Always clean it after each day’s work.

What are the types of concrete blocks?

There are several types of concrete blocks. They include:

• Concrete bricks
• Hollow blocks
• Solid concrete blocks
• Aerated autoclaved concrete blocks (AAC)
• Lintel blocks
• Concrete stretcher blocks
• Jamb concrete blocks
• Concrete corner blocks
• Paving blocks
• Expanded clay aggregate solid construction blocks
• Partition concrete blocks
• Light aerated concrete blocks
• Fly ash blocks
• Cinder blocks